The WHS system a tender panel, principal contractor or insurer asks to see: policy, plan, a 58-hazard risk register written for kitchen and cabinet makers, flat-pack and panel processing shops, procedures, registers and an emergency plan. Editable Word, written by a Certified Industrial Hygienist.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
Request this plan — quote within one business dayTell us your business name, sites and the tender or client you are preparing for. A Certified Industrial Hygienist replies within one business day.
Different kind of business? See every industry
The policy and plan govern the system; the register, procedures and registers are written for this industry from the hazard content we already hold for it.
✓The hazard register covers 24 activities: receipt, storage and handling of panels and timber; panel sizing - beam saw and sliding table panel saw; CNC nesting router and automated handling; edgebanding, boring and assembly; solid timber machining; sanding machines and hand-held power tools and more.
✓Editable Microsoft Word throughout, with your business name, ABN, sites and responsible people written in.
A WHS management plan is the document a council tender panel, a principal contractor or an insurer asks for before your SWMS: the policy, the responsibilities, the way hazards are found and controlled, and the registers that prove the system runs. A generic plan names none of the work kitchen and cabinet makers, flat-pack and panel processing shops actually do.
The hazard register is drawn from our cabinet and kitchen risk assessment: 58 hazards across 24 activities, each with its consequence and starting rating, and 346 controls ranked on the hierarchy of control.
The plan is authored to order for your business by a Certified Industrial Hygienist and quoted within one business day. When the pack for this industry is released it will be sold here as an editable Word download.
WHS management plan for kitchen and cabinet makers, flat-pack and panel processing shops in New South Wales: WHS policy, management plan, the industry hazard and risk register (58 hazards), safe work procedures, induction, inspection, incident and emergency registers, and a tender and prequalification cover sheet. Editable Word.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
Request this plan — quote within one business dayTell us your business name, sites and the tender or client you are preparing for. A Certified Industrial Hygienist replies within one business day.
Different kind of business? See every industry
A sample of the 58 hazards in the cabinet and kitchen register, with the consequence and, where our calculator rates it, the starting risk given by a Certified Industrial Hygienist before any controls are counted.
Explosion rupturing the collector or silo, fireball, secondary explosion in the building, fatalities, loss of premises. Process Safety · inherent risk 5B.
Secondary explosion across the whole building, which in dust incidents causes most of the deaths and damage. Process Safety · inherent risk 5B.
Sanding produces the highest wood dust exposures in cabinet making and the finest particles. Wood dust is IARC Group 1 and a respiratory sensitiser. Occupational Hygiene · inherent risk 4D.
Short, very high wood dust exposures for the cleaner and bystanders; the fine fraction most associated with disease. Occupational Hygiene · inherent risk 4D.
Crush injuries, multiple fractures, fatality. Mobile plant is consistently among the leading mechanisms of work-related death in Australia. Safety · inherent risk 4C.
Crush injuries and fatality. Unrestrained sheet materials falling onto workers have caused deaths in Australian workshops. Safety · inherent risk 4C.
Amputation of fingers and hand, deep lacerations, permanent loss of function. Safety · inherent risk 4C.
Amputation of fingers and hand, severe lacerations, blunt trauma from kickback. Safety · inherent risk 4C.
A kitchen, cabinet or flat-pack manufacturer receives and racks panels and timber, sizes them on a beam saw or sliding table panel saw, cuts parts on a CNC nesting router with automated handling, then edgebands, bores and assembles. Many shops also machine solid timber, sand, spray finish with solvent-borne, two-pack isocyanate or acid-catalysed coatings, and laminate with contact adhesives or PUR hot-melt glue. The management plan has to follow the panel from the delivery truck to the finished carcass, including the dust system that serves every machine.
The register for this work holds 58 hazards and 346 controls. At the top sit a dust explosion in the collector, filter unit, cyclone or silo, and the secondary explosion from dust layers across the building, which in dust incidents causes most of the deaths. Sanding on wide-belt and hand-held machines gives the highest wood dust exposures in cabinet making, and wood dust is IARC Group 1 and a respiratory sensitiser; cleaning settled dust produces short, very high exposures. Formaldehyde from panel products, sensitising species such as western red cedar, panels toppling from A-frames, forklifts and panel trolleys, and blade contact on panel saws complete the leading hazards.
A generic construction WHSMP assumes the work happens on someone else's site. It has no treatment of a dust collector as an explosion hazard, no housekeeping standard for settled dust, no isocyanate spray booth controls and no exposure assessment for wood dust or formaldehyde. Those are the parts of a cabinet shop's plan that carry the weight.
Builders engaging a kitchen or joinery subcontractor usually open the signed policy and then the contractor and site sections, because your installers will work on their project. The plan shows how your people are inducted, supervised and trained, and gives the builder a hazard register they can reconcile with their own site requirements.
Insurers of cabinet workshops read the dust and fire parts first. The register entries for the dust collector, secondary explosion and flammable finishing liquids, together with the inspection register and the emergency plan with its drill record, show a property underwriter how the fire load in your building is controlled. Council and education tender panels for joinery packages tend to look for health: how exposure to wood dust, formaldehyde and isocyanates is assessed, and how health monitoring is arranged where the assessment calls for it. The tender cover sheet shows them where each requirement is answered in the plan.
A school or council refurbishment calls for kitchens and built-in joinery, and the returnable schedules ask for your WHS management plan. Sending a spray booth SWMS and an induction checklist does not answer the question, so the submission is non-conforming and your pricing is never opened.
Installation brings the next hurdle. Your installers turn up at a builder's project with a van of carcasses, and the site manager asks for your management plan and the training records for the people on the ground before the induction can proceed. Without them, the crew waits or goes home, the benchtop templater is rebooked and the builder notes you as a delay risk for the next job.
The serious case happens in your own building. A spark reaches the dust collector, or an old layer of fine dust on the rafters ignites after a small fire at the edgebander, and the flash runs across the shop. The regulator will want the risk assessment for the dust system, the cleaning and inspection records, the emergency plan and the incident register for your floor. If none of that was ever written, you have no record showing the due diligence you believe you exercised, and the questions only get harder from there.
If you operate, maintain or contract to these assets in NSW, this pack is written for your duties.
The Codes of Practice and Australian Standards these documents are measured against, and the legislation behind them.
Send the enquiry with your business name and the tender or client you are preparing for. You will have an itemised quote within one business day and a plan written for your work, not a template with the name changed.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
A WHS management plan supports your due diligence; holding one is not compliance in itself. You must run the system it describes — consult your workers, put the controls in place, keep the registers current and review the plan after any incident or change. Exposure monitoring and health monitoring, where the register calls for them, are work for an occupational hygienist and a registered medical practitioner.