The WHS system a tender panel, principal contractor or insurer asks to see: policy, plan, a 10-hazard risk register written for stock feed manufacturers, premix plants and pelleting mills, procedures, registers and an emergency plan. Editable Word, written by a Certified Industrial Hygienist.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
Request this plan — quote within one business dayTell us your business name, sites and the tender or client you are preparing for. A Certified Industrial Hygienist replies within one business day.
Different kind of business? See every industry
The policy and plan govern the system; the register, procedures and registers are written for this industry from the hazard content we already hold for it.
✓Built on the feed mill pack's 6 control documents, including master SOP; fire & Explosion Risk Assessment — Animal Feed Mill; hazardous Area Classification & Dust Zoning Register.
✓Editable Microsoft Word throughout, with your business name, ABN, sites and responsible people written in.
A WHS management plan is the document a council tender panel, a principal contractor or an insurer asks for before your SWMS: the policy, the responsibilities, the way hazards are found and controlled, and the registers that prove the system runs. A generic plan names none of the work stock feed manufacturers, premix plants and pelleting mills actually do.
The hazard register is drawn from our feed mill compliance pack: 10 leading hazards, each with the control documents that answer it.
The plan is authored to order for your business by a Certified Industrial Hygienist and quoted within one business day. When the pack for this industry is released it will be sold here as an editable Word download.
WHS management plan for stock feed manufacturers, premix plants and pelleting mills in New South Wales: WHS policy, management plan, the industry hazard and risk register (10 hazards), safe work procedures, induction, inspection, incident and emergency registers, and a tender and prequalification cover sheet. Editable Word.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
Request this plan — quote within one business dayTell us your business name, sites and the tender or client you are preparing for. A Certified Industrial Hygienist replies within one business day.
Different kind of business? See every industry
A sample of the 10 hazards in the feed mill register, with the consequence and, where our calculator rates it, the starting risk given by a Certified Industrial Hygienist before any controls are counted.
Belt slip, misalignment or a seized bearing ignites the continuous dust cloud in the casing — the most common initiation point for mill explosions; propagation to bins and the building.
A pressure wave from any primary event lofts settled dust on beams, ledges, ducts and roof spaces into a cloud that the flame front ignites — the building-wide event that kills people away from the origin.
Concentrated fines ignited by a carried spark, static from filter media or an ember; propagation back through ducting into the plant if not isolated.
Sparks or hot spots in the finest dust on site; explosion in the mill and its aspiration system.
Self-heating meal or hot pellets smoulder in storage; opening, disturbing or watering the vessel turns a nest into a cloud fire or explosion; entrapment during entry.
Welding, cutting or grinding without shutdown, cleaning, isolation and fire watch — direct ignition of a dust cloud or layer.
Dust ingress, hot enclosures, damaged luminaires or portable tools ignite a cloud or a layer resting on a hot surface.
Die friction, blocked dies, product build-up on hot surfaces and burner faults start fires that spread to the cooler and storage.
A stock feed or premix mill turns grain and meal into feed through a chain of plant: bucket elevators lifting product to bins, hammer mills grinding it, pellet presses and dryers forming and conditioning it, coolers and silos holding it, and dust collectors and cyclones drawing air from all of it. Every stage moves combustible dust. The plan is built on a documented set for that mill, including a fire and explosion risk assessment of 73 pre-identified hazards, a Zone 20/21/22 dust zoning register, an ignition source control register, a housekeeping regime with layer-depth action limits and a mill-specific emergency annex.
The hazards that lead the register are explosions and fires. A primary explosion inside a bucket elevator leg, set off by belt slip, misalignment or a seized bearing, is the most common starting point, and a secondary explosion from dust lofted off beams, ledges and roof spaces is the building-wide event that kills people away from the origin. Close behind are explosions in dust collectors and cyclones, hammer-mill ignition from tramp metal or a blocked screen, smouldering meal and hot pellets in bins, silos and coolers, hot work by contractors in classified areas, and unrated electrical equipment in dust zones.
A generic construction plan misses all of it. There is no zoning register in a builder's plan, no permit-to-work interface for hot work near dust, no rule against opening or watering a smouldering bin, and no interlock and bypass control.
An insurer's risk surveyor at a feed mill opens the fire and explosion sections before anything else. The plan gives them the risk assessment, the dust zoning register, the ignition source controls for bearings, magnets, hammers and screens, the housekeeping records and the fire protection equipment test record under s 359. The signed WHS policy and the defined roles and competence show who is accountable for keeping those current.
A large feed customer or integrator auditing its suppliers looks for the same evidence and for management of change, because a new line or a changed recipe can change the dust. Maintenance and welding contractors are where many mill incidents begin, so the contractor section shows how they are inducted, permitted and supervised, and the tender cover sheet maps each panel question to its answer in the plan.
Your insurer's surveyor asks for the dust zoning and the fire protection test record and you cannot produce them, so the renewal comes back with conditions or a higher excess. A feed contract with a large poultry or dairy group requires supplier WHS documentation and yours is a folder of old procedures that no longer match the plant.
At the mill itself, the incidents follow a familiar pattern. A contractor grinds a bracket near an elevator leg without shutdown, cleaning or a fire watch. An operator opens a hatch on a cooler with smouldering pellets inside and the air turns a nest into a cloud fire. A bypassed interlock on a hammer mill lets tramp metal through. If nothing was written down, nobody can show that these risks were recognised before the day they happened.
After a fire or explosion, SafeWork NSW will ask for your risk assessment, your permits and your inspection records. A mill that can hand over a current plan, with its housekeeping rounds and drill records, can show the steps it took. A mill without one is explaining from memory, and the plan is what supports your due diligence.
If you operate, maintain or contract to these assets in NSW, this pack is written for your duties.
The Codes of Practice and Australian Standards these documents are measured against, and the legislation behind them.
Send the enquiry with your business name and the tender or client you are preparing for. You will have an itemised quote within one business day and a plan written for your work, not a template with the name changed.
Authored to order for your business and quoted within one business day. When the pack for this industry is released it will be sold here as a download.
A WHS management plan supports your due diligence; holding one is not compliance in itself. You must run the system it describes — consult your workers, put the controls in place, keep the registers current and review the plan after any incident or change. Exposure monitoring and health monitoring, where the register calls for them, are work for an occupational hygienist and a registered medical practitioner.