OH Consultant
Australia Mining/Perth

Silica Dust in MiningPerth

Western Australia produces over 50% of Australian mineral output, with iron ore, gold, nickel, and lithium operations concentrated across the Pilbara and Goldfields regions. Perth is the operational headquarters for virtually every major mining operation in WA, and the base for occupational hygiene service providers supporting mine site monitoring programmes across the state. The DMIRS Safety Regulation System database holds 144,141 RCS data points from 1986 to 2024 — the longest continuous occupational exposure dataset in Australia.

4 Key Hazards Monitored

Perth Local Context

The Pilbara iron ore operations involve massive open-pit mining with drilling, blasting, crushing, and rail haulage through quartz-rich banded iron formation. Goldfields underground gold and nickel mines expose workers to silica from drilling and mucking in narrow-vein stopes. The lithium mining expansion at Greenbushes, Pilgangoora, and other operations adds further demand for RCS monitoring as hard rock spodumene processing involves crushing and screening of silica-bearing host rock. Published research (2025, Oxford University Press) concluded that workforce awareness, compliance, and enforcement have been effective in virtually eliminating silicosis in the WA mining industry — but this compliance does not extend to all WA industries. Highest-exposure job types include sampling and assaying laboratory work, exploration drilling, and underground drilling and excavation. FIFO occupational hygienists travel from Perth to remote Pilbara and Goldfields sites for monitoring campaigns, requiring significant logistical planning around roster cycles. Health surveillance since 2021 mandates spirometry and low-dose high-resolution CT (LDCT) screening for silicosis.

WorkSafe WA / Department of Mines, Industry Regulation and Safety (DMIRS) Enforcement

Mines Safety and Inspection Act 1994, Work Health and Safety Act 2020 (WA), Work Health and Safety (Mines) Regulations 2022

Category 1 offence (reckless conduct): up to $3.5M for a body corporate

Category 1 individual: up to $350,000 or 5 years imprisonment

Category 2 offence (failure to comply with duty): up to $1.75M for a body corporate

Category 3 offence: up to $700,000 for a body corporate

Major Project Types in Perth

Pilbara iron ore open-pit operations (BIF drilling, crushing, screening)
Goldfields underground gold mining (narrow-vein long-hole stoping)
Nickel sulphide underground mining (Kambalda, Leinster)
Lithium hard rock mining (Greenbushes, Wodgina, Pilgangoora — spodumene crushing and screening)
Mineral sands operations (ilmenite, zircon, rutile processing)

Key Hazards

Primary exposure hazards requiring monitoring in Perth.

Drilling and blasting

dust

Production drilling into quartz-bearing rock generates concentrated RCS at the drill collar and along blast hole rows. Open-pit blast events disperse silica-laden dust across large areas, exposing blast crews, stemming operators, and downstream workers. Underground long-hole drilling in confined stopes concentrates dust where ventilation is insufficient to dilute below the WES.

Crushing and screening

dust

Primary, secondary, and tertiary crushers break ore and waste rock, generating sustained RCS emissions from impact and abrasion. Vibrating screens, conveyor transfer points, and surge bins are persistent dust sources. Workers in crusher cabins, on maintenance platforms, and at screen decks face chronic exposure unless enclosed cabins are pressurised and filtered.

Ore haulage and stockpile management

dust

Haul trucks travelling on unsealed roads resuspend silica-containing dust from road surfaces. Stockpile loading, reclaiming, and dozer work on ROM pads generate additional RCS. Water suppression and chemical dust suppressants reduce but do not eliminate exposure for operators and nearby workers.

Underground development and shotcreting

dust

Mechanical development using jumbos and roadheaders produces fine RCS from rock cutting. Shotcrete application generates rebound dust containing crystallite silica and cement alkalinity. Ventilation effectiveness in development headings directly determines the duration and magnitude of RCS exposure for the development crew.

Common Analytes

Substances typically included in occupational hygiene sampling proposals for this sub-category.

AnalyteCASRelevance
Crystalline Silica (Quartz)14808-60-7WES 0.05 mg/m³ TWA. Cyclone pre-selector at 2.2 L/min, gravimetric analysis followed by XRD confirmation.
Respirable DustWES 3 mg/m³ TWA. Collected concurrently with quartz to calculate the silica percentage of respirable dust.
Cristobalite14464-46-1WES 0.05 mg/m³ TWA. A polymorph of crystalline silica that forms when quartz is heated above 1470°C. Relevant near smelters and thermal processing.
Inhalable DustWES 10 mg/m³ TWA. Total inhalable fraction for general nuisance dust assessment at surface operations.

Typical Worker Groups

Common similar exposure groups (SEGs) assessed for this sub-category.

Drill operators (surface and underground)Blast crews and shotfirersCrusher operators and maintenanceScreen deck operatorsHaul truck driversUnderground development crewsShotcrete applicatorsLaboratory sample preparation

Regulatory Context

Mining-specific WHS legislation applies in each state. In Western Australia, the Mines Safety and Inspection Act 1994 (transitioning to the WHS Mines Act) and the Resources Safety division of DMIRS regulate silica exposure. The WES of 0.05 mg/m³ TWA for RCS applies nationally. From 1 December 2026, this transitions to a Workplace Exposure Limit (WEL). Health surveillance including spirometry and chest imaging is mandatory for workers with significant RCS exposure. DMIRS and state mines inspectorates conduct targeted dust campaigns at crushing plants and underground operations.

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