OH Consultant
Phase 2 of the WHS and occupational hygiene management system for welding and fabrication — New South Wales
← All four phases of the management system
Work Health and Safety Act 2011 (NSW) · Work Health and Safety Regulation 2025 (NSW)

Welding Fume Compliance and Risk Profiles Pack for NSW fabrication businesses

How your business meets the 1 mg/m³ welding fume standard and the limits for manganese, chromium (VI) and nickel – and how noise, vibration and arc radiation are assessed and controlled. The content general WHS systems leave out.

📍 Written for NSW🔥 Welding and fabrication✏️ Editable Word and Excel
$2,750AUD

Phase 2 – Occupational Hygiene and Risk Profiles. 3 Word documents and 3 Excel registers.

Secure checkout via Stripe. One ZIP file, downloaded straight after payment.

Need more than one phase? See the complete system

Instant ZIP download
Editable Word and Excel
Reviewed and supervised by a CIH (MAIOH)
Pay once · single-company licence
3 Word documents3 Excel registersRegulator: SafeWork NSW
What is inside

The 6 files in this phase

Every Word document opens with a Quick-Fill page listing its placeholders. The registers are built Excel workbooks with input cells, dropdown lists and status columns.

01Document

Welding Fume Compliance Strategy

21 pages. The exposure standards and air monitoring duties; the change to workplace exposure limits on 1 December 2026; fume constituents by consumable; fume generation by process; health effects; assessment inside the welding helmet; indicative exposure profiles by exposure group; hierarchy of control with a substitution table; local exhaust ventilation specifications; respirator table; a 16-row control decision matrix; rules for coated metal, confined spaces, ozone and bystanders; a brief for your hygienist and a worker information sheet.

02Document

Noise, Vibration and Optical Radiation Risk Profiles

14 pages. The noise exposure standard and audiometric testing; a 23-task noise level table; a worked daily exposure example; hearing protector class selection; hand-arm vibration with a 12-tool trigger-time table; ultraviolet and infrared effects with a welding filter shade table; screens and skin protection.

03Document

Similar Exposure Groups and Exposure Monitoring Plan

15 pages. 13 pre-defined exposure groups; how many samples to take; sampler, flow rate and method for every agent; lognormal statistics with a worked example; exposure categories and decision rules; reassessment triggers; the link to biological monitoring.

04Document

Hazardous Chemicals and Heavy Metals Register (Excel)

32 pre-populated fabrication chemicals with safety data sheet age status; a consumables sheet that takes manganese, chromium and nickel content through to the limits and what to analyse; health monitoring triggers.

05Document

Exposure Monitoring Register (Excel)

results against the exposure standard and the exposure limit, with flags; a statistics sheet that calculates the geometric mean, geometric standard deviation, 95th percentile and exceedance fraction for each exposure group from your results.

06Document

Noise and Vibration Register (Excel)

noise task register with hearing protector class; a daily noise exposure calculator; tool vibration register with minutes to the action and limit values; a daily vibration exposure calculator.

✓Fully editable Word and Excel files with Quick-Fill placeholders and guidance boxes. Single-company licence. Instant download.

✓No revisions and no consultant review are included. Optional review of your completed pack by a Certified Industrial Hygienist is available as an additional cost at $250 per hour, quoted on estimate.

Phase 2 – Occupational Hygiene and Risk Profiles

What Phase 2 is for

Phase 2 is for a business that must show how it meets the welding fume exposure standard and the limits for the metals in the fume, and how noise, vibration and arc radiation are assessed and controlled.

It supplies the technical basis that the Phase 3 SWMS and the Phase 4 controls put into practice, and it can be used with a WHS system you already have. It carries both the workplace exposure standards that apply until 30 November 2026 and the workplace exposure limits that apply from 1 December 2026.

The complete pack

Phase 2 – Occupational Hygiene and Risk Profiles

The occupational hygiene layer for a welding and fabrication business in New South Wales: Welding Fume Compliance Strategy, noise, vibration and optical radiation risk profiles, and a similar exposure group and exposure monitoring plan, with registers for hazardous chemicals and heavy metals, exposure monitoring results and noise and vibration. 3 Word documents and 3 Excel registers.

  • ✓3 Word documents and 3 Excel registers
  • ✓Written for welding and fabrication in New South Wales
  • ✓Quick-Fill placeholders and guidance boxes in every document
  • ✓Single-company licence · instant download · no subscription
$2,750AUD

Phase 2 – Occupational Hygiene and Risk Profiles. 3 Word documents and 3 Excel registers.

Secure checkout via Stripe. One ZIP file, downloaded straight after payment.

Need more than one phase? See the complete system

Instant ZIP download
Editable Word and Excel
Reviewed and supervised by a CIH (MAIOH)
Pay once · single-company licence
Who it's for

Who this phase is for

Each phase is a complete pack and can be used on its own, alongside the documents you already hold.

  • ✓Fabrication businesses asked by a panel or client how they meet the 1 mg/m³ welding fume standard
  • ✓Workshops welding stainless steel, hardfacing or high-manganese consumables
  • ✓Businesses about to commission exposure monitoring that want every campaign to be comparable
  • ✓Supervisors who need the minimum ventilation and respirator for each process, material and environment set out in one table
Questions

Frequently asked questions

Need expert validation?

Add a CIH review of your completed pack

The download includes no revisions and no consultant review. If you would like a Certified Industrial Hygienist (CIH, MAIOH) to review your completed pack before a submission, that is a separate engagement.

Optional review before you submit

Complete the documents for your business, then send them to us. The review checks that the pack describes your processes, plant and exposures, and that the documents agree with each other.

Scope
Remote review of your completed documents and registers.
Pricing
$250 AUD per hour, quoted on estimate before any work starts.
Request a quote for a review

Phase 2, ready to complete.

6 editable Word and Excel files, written to the Work Health and Safety Act 2011 (NSW) and the Work Health and Safety Regulation 2025 (NSW).

Price in AUD · Instant download · Single-company licence · New South Wales

The documents are provided as is, for a single business. You are responsible for completing them accurately, adjusting them to your own operations, implementing them and keeping them current with changes in legislation and exposure standards. They are not legal advice, and their use does not guarantee a prequalification, tender or regulatory outcome. Purchases are non-refundable once the download link has been used; a corrupt or missing file is replaced.