OH Consultant
Australia Manufacturing/Perth

Noise Monitoring in ManufacturingPerth

Perth's manufacturing and fabrication sector generates continuous noise from metal working, machining, grinding, and assembly operations. The mining services fabrication industry in Perth operates heavy-duty equipment including plasma cutters, plate rollers, presses, and overhead cranes that generate noise levels frequently exceeding 95 dB(A).

4 Key Hazards Monitored

Perth Local Context

Manufacturing workshops in Welshpool, Canning Vale, Malaga, and Kwinana operate CNC machines, hydraulic presses, grinders, and welding equipment that generate combined continuous and impulse noise. The Henderson marine precinct adds shipyard noise from grinding, blasting, and hammering. Perth's fabrication sector serves the mining industry with tight turnaround times, meaning operations run extended shifts including night work, increasing noise dose calculations.

WorkSafe WA (DMIRS) Enforcement

Work Health and Safety Act 2020 (WA), WHS (General) Regulations 2022 (WA)

Category 1: up to $3.5 million (body corporate)

WES 85 dB(A) LAeq,8h

Major Project Types in Perth

Mining services fabrication workshops
Marine and shipyard operations (Henderson)
General engineering workshops
Heavy equipment manufacturing and maintenance

Key Hazards

Primary exposure hazards requiring monitoring in Perth.

CNC machining and metal cutting

noise

CNC lathes, milling machines, and metal cutting saws generate high-frequency noise from tool-workpiece contact and broadband noise from spindle motors and coolant pumps. Operators stationed at machines for the full shift accumulate noise doses that commonly exceed the WES. Enclosures and acoustic barriers require verification through post-installation noise monitoring.

Hydraulic and mechanical presses

noise

Stamping presses, punch presses, and forming presses generate impulsive noise at levels that can exceed 110 dB(A) per stroke. Press operators and nearby workers are exposed to both continuous background noise and impulse peaks. Assessment must include LC,peak measurement to confirm compliance with the 140 dB(C) peak limit.

Grinding and finishing

noise

Bench grinders, pedestal grinders, belt sanders, and angle grinders used in metal finishing generate sustained high-frequency noise at 95-105 dB(A) at the operator position. The intermittent nature of grinding tasks makes personal dosimetry the most reliable assessment method.

Compressed air systems

noise

Air compressors, pneumatic tools, and compressed air blow-off nozzles generate broadband noise. Open blow-off nozzles are one of the most common sources of unnecessary noise in manufacturing and can be readily controlled with engineered nozzle replacements. Compressor rooms require acoustic treatment to prevent noise transmission to adjacent work areas.

Common Analytes

Substances typically included in occupational hygiene sampling proposals for this sub-category.

AnalyteCASRelevance
LAeq,8h (personal dosimetry)WES 85 dB(A) 8-hour time-weighted average. Full-shift dosimetry captures all exposure periods including quiet intervals.
LC,peakWES 140 dB(C) peak. Required for impulsive noise sources such as presses, hammering, and pneumatic tools.
Octave band frequency analysisRequired for HPD selection using the octave band method (AS/NZS 1270). Determines attenuation needed at each frequency band from 63 Hz to 8 kHz.
Area noise levels (sound level meter)Noise mapping of the production floor identifies high-noise zones and supports signage, barrier, and administrative control design.

Typical Worker Groups

Common similar exposure groups (SEGs) assessed for this sub-category.

CNC operators (lathes, mills, routers)Press operators (hydraulic, mechanical)Grinders and finishersAssembly line workersPackaging line operatorsForklift drivers (production floor)Maintenance fitters

Regulatory Context

The WHS Regulation requires PCBUs to ensure worker noise exposure does not exceed the WES of 85 dB(A) LAeq,8h or 140 dB(C) peak. Where noise levels exceed these limits, a hierarchy of controls must be applied with engineering controls prioritised over administrative controls and HPDs. Audiometric testing (hearing tests) must be provided to workers with significant noise exposure within three months of commencing work and at intervals not exceeding two years. The Managing Noise and Preventing Hearing Loss at Work Code of Practice provides detailed guidance on assessment methodology, control selection, and hearing conservation programme requirements.

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